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Producing nitrogen on site: when does a PSA generator pay off?

Cylinders, bundles or a liquid nitrogen tank: gas logistics are costly. A PSA generator changes the equation.

Nitrogen · 5 min · Deutsche TechnicAir

Produire son azote sur site : quand le générateur PSA devient-il rentable ?

Cylinders, bundles or a liquid nitrogen tank: many manufacturers buy their nitrogen from a gas supplier. Between the gas price, container rental, transport and stock management, the bill is heavy. Producing nitrogen on site with a BOGE PSA generator changes the equation entirely.

How a PSA generator works

Air contains 78% nitrogen. The generator passes purified compressed air through a vessel filled with carbon molecular sieve, which holds back oxygen and lets nitrogen through. Two vessels alternate continuously: one produces while the other regenerates.

Payback criteria

Your consumption

The steadier and higher your consumption, the faster the payback. For continuous use it is often between 12 and 36 months.

The current cost of delivered gas

Add up the gas price, cylinder or tank rental, transport costs, evaporation losses and time spent managing deliveries.

The on-site production cost

It includes compressor energy, generator depreciation and its very low maintenance: a few filters and a periodic check.

Choosing the right purity

Purity directly affects flow, and so the size and price of the generator. Don’t pay for purity you don’t need.

  • 95–97%: inerting, fire prevention, fruit storage
  • 99–99.5%: food packaging, beverages, chemicals
  • 99.9–99.999%: laser cutting, electronics, laboratories

Our support

Deutsche TechnicAir analyses your current consumption, sizes the compressor, air treatment and BOGE generator, prepares the payback calculation, then handles installation, commissioning and maintenance.

Frequently asked questions

Can the generator cover consumption peaks?

Yes, with a nitrogen buffer tank sized for your peaks. The modular BOGE system can also be extended later.

What if I need oxygen?

BOGE also offers PSA oxygen generators (O-P series) for 90 to 95% purity.

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A question about your installation?

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